Infrared Breakthrough Slashes Energy Use in Plant Material Drying

In the quest to optimize industrial processing of oil-containing plant materials, researchers have turned to infrared technology to slash energy consumption and improve efficiency. A recent study published in *Informatyka, Automatyka, Pomiary w Gospodarce i Ochronie Środowiska* (translated to *Information Technology, Automation, Measurements in Economy and Environmental Protection*) presents a breakthrough in automating infrared drying processes, offering significant energy savings and commercial potential for the energy sector.

The research, led by Borys Kotov of the Higher Educational Institution “Podillia State University,” focuses on reducing the moisture content of oil-containing seeds to the optimal 6–8% range. Traditional convective dryers, known for their high energy consumption, are rendered inefficient for achieving such low moisture levels. Kotov and his team aimed to refine the mathematical models governing the dynamic drying modes of grains under infrared radiation, ultimately developing an automated control system to enhance the process.

“By using contactless heating with infrared radiation, we can intensify the drying process while preventing overheating and scorching of the material,” Kotov explains. The team employed vibration transportation to mix the particles and automated surface temperature control to stabilize and adjust the movement speed, ensuring uniform drying. This approach not only speeds up the evaporation of moisture from the grain surface but also reduces the time required to develop moisture gradients within individual grains.

The study’s findings are compelling. The automated infrared drying mode developed by Kotov’s team reduces specific energy consumption by 30-40%, a substantial improvement over conventional methods. This innovation holds significant promise for the energy sector, where reducing energy consumption is a perpetual challenge.

The research clarifies the mathematical model of thermal processes involved in infrared processing of oilseeds, providing a foundation for future advancements in automated control systems. As the demand for energy-efficient industrial processes grows, this technology could become a cornerstone in the quest for sustainability and cost-effectiveness.

Kotov’s work underscores the potential of integrating advanced automation tools with infrared technology to revolutionize the drying process. The implications extend beyond the energy sector, offering a blueprint for other industries seeking to optimize their processes while minimizing environmental impact.

As the world continues to grapple with energy challenges, innovations like these are crucial. They not only drive commercial success but also pave the way for a more sustainable future. The research published in *Informatyka, Automatyka, Pomiary w Gospodarce i Ochronie Środowiska* serves as a testament to the power of scientific inquiry and its potential to transform industries.

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